#include "Wireframe2gcode.h" #include // sqrt #include // debug IO #include "weaveDataStorage.h" using namespace cura; void Wireframe2gcode::writeGCode(CommandSocket* commandSocket, int& maxObjectHeight) { if (commandSocket) commandSocket->beginGCode(); if (!gcode.isOpened()) { DEBUG_PRINTLN("gcode not opened!"); return; } maxObjectHeight = wireFrame.layers.back().z1; // roofs: int roof_inset = connectionHeight; // 45 degrees TODO move hard coded value to settings { // starting Gcode if (hasSetting("printTemperature") && getSettingInt("printTemperature") > 0) gcode.writeTemperatureCommand(getSettingInt("extruderNr"), getSettingInt("printTemperature")); if (hasSetting("bedTemperature") && getSettingInt("bedTemperature") > 0) gcode.writeLine("M190 S%d ;Bed temperature", static_cast(getSettingInt("bedTemperature"))/100); gcode.writeCode(getSetting("startCode").c_str()); if (gcode.getFlavor() == GCODE_FLAVOR_BFB) { gcode.writeComment("enable auto-retraction"); gcode.writeLine("M227 S%d P%d", getSettingInt("retractionAmount") * 2560 / 1000, getSettingInt("retractionAmount") * 2560 / 1000); } } unsigned int totalLayers = wireFrame.layers.size(); gcode.writeComment("Layer count: %d", totalLayers); gcode.writeComment("LAYER:%d", 0); gcode.writeComment("TYPE:SKIRT"); gcode.setZ(initial_layer_thickness); for (PolygonRef bottom_part : wireFrame.bottom_infill.roof_outlines) { if (bottom_part.size() == 0) continue; writeMoveWithRetract(bottom_part[bottom_part.size()-1]); for (Point& segment_to : bottom_part) { gcode.writeMove(segment_to, speedBottom, extrusion_per_mm_flat); } } // bottom: Polygons empty_outlines; writeFill(wireFrame.bottom_infill.roof_insets, empty_outlines, [this](Wireframe2gcode& thiss, WeaveRoofPart& inset, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; if (segment.segmentType == WeaveSegmentType::MOVE || segment.segmentType == WeaveSegmentType::DOWN_AND_FLAT) // this is the case when an inset overlaps with a hole { writeMoveWithRetract(segment.to); } else { gcode.writeMove(segment.to, speedBottom, extrusion_per_mm_connection); } } , [this](Wireframe2gcode& thiss, WeaveConnectionSegment& segment) { if (segment.segmentType == WeaveSegmentType::MOVE) writeMoveWithRetract(segment.to); else if (segment.segmentType == WeaveSegmentType::DOWN_AND_FLAT) return; // do nothing else gcode.writeMove(segment.to, speedBottom, extrusion_per_mm_flat); } ); for (int layer_nr = 0; layer_nr < wireFrame.layers.size(); layer_nr++) { logProgress("export", layer_nr+1, totalLayers); // abuse the progress system of the normal mode of CuraEngine if (commandSocket) commandSocket->sendProgress(2.0/3.0 + 1.0/3.0 * float(layer_nr) / float(totalLayers)); WeaveLayer& layer = wireFrame.layers[layer_nr]; gcode.writeComment("LAYER:%d", layer_nr+1); int fanSpeed = getSettingInt("fanSpeedMax"); if (layer_nr == 0) fanSpeed = getSettingInt("fanSpeedMin"); gcode.writeFanCommand(fanSpeed); for (int part_nr = 0; part_nr < layer.connections.size(); part_nr++) { WeaveConnectionPart& part = layer.connections[part_nr]; if (part.connection.segments.size() == 0) continue; gcode.writeComment("TYPE:SUPPORT"); // connection { if (vSize2(gcode.getPositionXY() - part.connection.from) > connectionHeight) { Point3 point_same_height(part.connection.from.x, part.connection.from.y, layer.z1+100); writeMoveWithRetract(point_same_height); } writeMoveWithRetract(part.connection.from); for (int segment_idx = 0; segment_idx < part.connection.segments.size(); segment_idx++) { handle_segment(layer, part, segment_idx); } } gcode.writeComment("TYPE:WALL-OUTER"); // top { for (int segment_idx = 0; segment_idx < part.connection.segments.size(); segment_idx++) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; if (segment.segmentType == WeaveSegmentType::DOWN) continue; if (segment.segmentType == WeaveSegmentType::MOVE) { writeMoveWithRetract(segment.to); } else { gcode.writeMove(segment.to, speedFlat, extrusion_per_mm_flat); gcode.writeDelay(flat_delay); } } } } // roofs: gcode.setZ(layer.z1); std::function handle_roof = &Wireframe2gcode::handle_roof_segment; writeFill(layer.roofs.roof_insets, layer.roofs.roof_outlines, handle_roof, [this](Wireframe2gcode& thiss, WeaveConnectionSegment& segment) { // handle flat segments if (segment.segmentType == WeaveSegmentType::MOVE) { writeMoveWithRetract(segment.to); } else if (segment.segmentType == WeaveSegmentType::DOWN_AND_FLAT) { // do nothing } else { gcode.writeMove(segment.to, speedFlat, extrusion_per_mm_flat); gcode.writeDelay(flat_delay); } }); } gcode.setZ(maxObjectHeight); gcode.writeRetraction(&standard_retraction_config); gcode.updateTotalPrintTime(); gcode.writeDelay(0.3); gcode.writeFanCommand(0); if (commandSocket) { if (gcode.isOpened()) { gcode.finalize(maxObjectHeight, getSettingInt("moveSpeed"), getSetting("endCode").c_str()); for(int e=0; eendSendSlicedObject(); commandSocket->endGCode(); } } void Wireframe2gcode::go_down(WeaveLayer& layer, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; Point3 from = (segment_idx == 0)? part.connection.from : part.connection.segments[segment_idx - 1].to; if (go_back_to_last_top) gcode.writeMove(from, speedDown, 0); if (straight_first_when_going_down <= 0) { gcode.writeMove(segment.to, speedDown, extrusion_per_mm_connection); } else { Point3& to = segment.to; Point3 from = gcode.getPosition();// segment.from; Point3 vec = to - from; Point3 in_between = from + vec * straight_first_when_going_down / 100; Point3 up(in_between.x, in_between.y, from.z); int64_t new_length = (up - from).vSize() + (to - up).vSize() + 5; int64_t orr_length = vec.vSize(); double enlargement = new_length / orr_length; gcode.writeMove(up, speedDown*enlargement, extrusion_per_mm_connection / enlargement); gcode.writeMove(to, speedDown*enlargement, extrusion_per_mm_connection / enlargement); } gcode.writeDelay(bottom_delay); if (up_dist_half_speed > 0) { gcode.writeMove(Point3(0,0,up_dist_half_speed) + gcode.getPosition(), speedUp / 2, extrusion_per_mm_connection * 2); } }; void Wireframe2gcode::strategy_knot(WeaveLayer& layer, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; gcode.writeMove(segment.to, speedUp, extrusion_per_mm_connection); Point3 next_vector; if (segment_idx + 1 < part.connection.segments.size()) { WeaveConnectionSegment& next_segment = part.connection.segments[segment_idx+1]; next_vector = next_segment.to - segment.to; } else { next_vector = part.connection.segments[0].to - segment.to; } Point next_dir_2D(next_vector.x, next_vector.y); next_dir_2D = next_dir_2D * top_jump_dist / vSize(next_dir_2D); Point3 next_dir (next_dir_2D.X / 2, next_dir_2D.Y / 2, -top_jump_dist); Point3 current_pos = gcode.getPosition(); gcode.writeMove(current_pos - next_dir, speedUp, 0); gcode.writeDelay(top_delay); gcode.writeMove(current_pos + next_dir_2D, speedUp, 0); }; void Wireframe2gcode::strategy_retract(WeaveLayer& layer, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; Point3 from = (segment_idx == 0)? part.connection.from : part.connection.segments[segment_idx - 1].to; RetractionConfig retraction_config; retraction_config.amount = 500; //INT2MM(getSettingInt("retractionAmount")) retraction_config.primeAmount = 0;//INT2MM(getSettingInt("retractionPrime retraction_config.speed = 20; // 40; retraction_config.primeSpeed = 15; // 30; retraction_config.zHop = 0; //getSettingInt("retractionZHop"); double top_retract_pause = 2.0; int retract_hop_dist = 1000; bool after_retract_hop = false; bool go_horizontal_first = true; bool lower_retract_start = true; Point3& to = segment.to; if (lower_retract_start) { Point3 vec = to - from; Point3 lowering = vec * retract_hop_dist / 2 / vec.vSize(); Point3 lower = to - lowering; gcode.writeMove(lower, speedUp, extrusion_per_mm_connection); gcode.writeRetraction(&retraction_config); gcode.writeMove(to + lowering, speedUp, 0); gcode.writeDelay(top_retract_pause); if (after_retract_hop) gcode.writeMove(to + Point3(0, 0, retract_hop_dist), speedFlat, 0); } else { gcode.writeMove(to, speedUp, extrusion_per_mm_connection); gcode.writeRetraction(&retraction_config); gcode.writeMove(to + Point3(0, 0, retract_hop_dist), speedFlat, 0); gcode.writeDelay(top_retract_pause); if (after_retract_hop) gcode.writeMove(to + Point3(0, 0, retract_hop_dist*3), speedFlat, 0); } }; void Wireframe2gcode::strategy_compensate(WeaveLayer& layer, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; Point3 from = (segment_idx == 0)? part.connection.from : part.connection.segments[segment_idx - 1].to; Point3 to = segment.to + Point3(0, 0, fall_down*(segment.to - from).vSize() / connectionHeight); Point3 vector = segment.to - from; Point3 dir = vector * drag_along / vector.vSize(); Point3 next_point; if (segment_idx + 1 < part.connection.segments.size()) { WeaveConnectionSegment& next_segment = part.connection.segments[segment_idx+1]; next_point = next_segment.to; } else { next_point = part.connection.segments[0].to; } Point3 next_vector = next_point - segment.to; Point next_dir_2D(next_vector.x, next_vector.y); int64_t next_dir_2D_size = vSize(next_dir_2D); if (next_dir_2D_size > 0) next_dir_2D = next_dir_2D * drag_along / next_dir_2D_size; Point3 next_dir (next_dir_2D.X, next_dir_2D.Y, 0); Point3 newTop = to - next_dir + dir; int64_t orrLength = (segment.to - from).vSize() + next_vector.vSize() + 1; // + 1 in order to avoid division by zero int64_t newLength = (newTop - from).vSize() + (next_point - newTop).vSize() + 1; // + 1 in order to avoid division by zero gcode.writeMove(newTop, speedUp * newLength / orrLength, extrusion_per_mm_connection * orrLength / newLength); }; void Wireframe2gcode::handle_segment(WeaveLayer& layer, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; WeaveConnectionSegment* next_segment = nullptr; if (segment_idx + 1 < part.connection.segments.size()) next_segment = &part.connection.segments[segment_idx+1]; switch(segment.segmentType) { case WeaveSegmentType::MOVE: writeMoveWithRetract(segment.to); break; case WeaveSegmentType::DOWN: go_down(layer, part, segment_idx); break; case WeaveSegmentType::FLAT: DEBUG_SHOW("flat piece in connection?!!?!"); break; case WeaveSegmentType::UP: if (strategy == STRATEGY_KNOT) { strategy_knot(layer, part, segment_idx); } else if (strategy == STRATEGY_RETRACT) { strategy_retract(layer, part, segment_idx); } else if (strategy == STRATEGY_COMPENSATE) { strategy_compensate(layer, part, segment_idx); } break; } }; void Wireframe2gcode::handle_roof_segment(WeaveRoofPart& inset, WeaveConnectionPart& part, int segment_idx) { WeaveConnectionSegment& segment = part.connection.segments[segment_idx]; Point3 from = (segment_idx == 0)? part.connection.from : part.connection.segments[segment_idx - 1].to; WeaveConnectionSegment* next_segment = nullptr; if (segment_idx + 1 < part.connection.segments.size()) next_segment = &part.connection.segments[segment_idx+1]; switch(segment.segmentType) { case WeaveSegmentType::MOVE: case WeaveSegmentType::DOWN_AND_FLAT: if (next_segment && next_segment->segmentType != WeaveSegmentType::DOWN_AND_FLAT) { writeMoveWithRetract(segment.to); } break; case WeaveSegmentType::UP: { Point3 to = segment.to + Point3(0, 0, roof_fall_down); Point3 vector = segment.to - from; if (vector.vSize2() == 0) return; Point3 dir = vector * roof_drag_along / vector.vSize(); Point3 next_vector; if (next_segment) { next_vector = next_segment->to - segment.to; } else { next_vector = part.connection.segments[0].to - segment.to; } Point next_dir_2D(next_vector.x, next_vector.y); Point3 detoured = to + dir; if (vSize2(next_dir_2D) > 0) { next_dir_2D = next_dir_2D * roof_drag_along / vSize(next_dir_2D); Point3 next_dir (next_dir_2D.X, next_dir_2D.Y, 0); detoured -= next_dir; } gcode.writeMove(detoured, speedUp, extrusion_per_mm_connection); } break; case WeaveSegmentType::DOWN: gcode.writeMove(segment.to, speedDown, extrusion_per_mm_connection); gcode.writeDelay(roof_outer_delay); break; } }; void Wireframe2gcode::writeFill(std::vector& fill_insets, Polygons& roof_outlines , std::function connectionHandler , std::function flatHandler) { // bottom: gcode.writeComment("TYPE:FILL"); for (int inset_idx = 0; inset_idx < fill_insets.size(); inset_idx++) { WeaveRoofPart& inset = fill_insets[inset_idx]; for (int inset_part_nr = 0; inset_part_nr < inset.connections.size(); inset_part_nr++) { WeaveConnectionPart& inset_part = inset.connections[inset_part_nr]; std::vector& segments = inset_part.connection.segments; gcode.writeComment("TYPE:SUPPORT"); // connection if (segments.size() == 0) continue; Point3 first_extrusion_from = inset_part.connection.from; int first_segment_idx; for (first_segment_idx = 0; first_segment_idx < segments.size() && segments[first_segment_idx].segmentType == WeaveSegmentType::MOVE; first_segment_idx++) { // finds the first segment which is not a move first_extrusion_from = segments[first_segment_idx].to; } if (first_segment_idx == segments.size()) continue; writeMoveWithRetract(first_extrusion_from); for (int segment_idx = first_segment_idx; segment_idx < segments.size(); segment_idx++) { connectionHandler(*this, inset, inset_part, segment_idx); } gcode.writeComment("TYPE:WALL-INNER"); // top for (int segment_idx = 0; segment_idx < segments.size(); segment_idx++) { WeaveConnectionSegment& segment = segments[segment_idx]; if (segment.segmentType == WeaveSegmentType::DOWN) continue; flatHandler(*this, segment); } } } gcode.writeComment("TYPE:WALL-OUTER"); // outer perimeter of the flat parts //if (false) for (PolygonRef poly : roof_outlines) { writeMoveWithRetract(poly[poly.size() - 1]); for (Point& p : poly) { Point3 to(p.X, p.Y, gcode.getPositionZ()); WeaveConnectionSegment segment(to, WeaveSegmentType::FLAT); flatHandler(*this, segment); } } } void Wireframe2gcode::writeMoveWithRetract(Point3 to) { if ((gcode.getPosition() - to).vSize2() >= nozzle_top_diameter * nozzle_top_diameter * 2 * 2) gcode.writeRetraction(&standard_retraction_config); gcode.writeMove(to, moveSpeed, 0); } void Wireframe2gcode::writeMoveWithRetract(Point to) { if (vSize2(gcode.getPositionXY() - to) >= nozzle_top_diameter * nozzle_top_diameter * 2 * 2) gcode.writeRetraction(&standard_retraction_config); gcode.writeMove(to, moveSpeed, 0); } Wireframe2gcode::Wireframe2gcode(Weaver& weaver, GCodeExport& gcode, SettingsBase* settings_base) : SettingsBase(settings_base) , gcode(gcode) { wireFrame = weaver.wireFrame; initial_layer_thickness = getSettingInt("initialLayerThickness"); connectionHeight = getSettingInt("wireframeConnectionHeight"); roof_inset = getSettingInt("wireframeRoofInset"); filament_diameter = getSettingInt("filamentDiameter"); extrusionWidth = getSettingInt("extrusionWidth"); flowConnection = getSettingInt("wireframeFlowConnection"); flowFlat = getSettingInt("wireframeFlowFlat"); double filament_area = /* M_PI * */ (INT2MM(filament_diameter) / 2.0) * (INT2MM(filament_diameter) / 2.0); double lineArea = /* M_PI * */ (INT2MM(extrusionWidth) / 2.0) * (INT2MM(extrusionWidth) / 2.0); extrusion_per_mm_connection = lineArea / filament_area * double(flowConnection) / 100.0; extrusion_per_mm_flat = lineArea / filament_area * double(flowFlat) / 100.0; nozzle_outer_diameter = getSettingInt("machineNozzleTipOuterDiameter"); // ___ ___ . nozzle_head_distance = getSettingInt("machineNozzleHeadDistance"); // | | . nozzle_expansion_angle = getSettingInt("machineNozzleExpansionAngle"); // \_U_/ . nozzle_clearance = getSettingInt("wireframeNozzleClearance"); // at least line width nozzle_top_diameter = tan(static_cast(nozzle_expansion_angle)/180.0 * M_PI) * connectionHeight + nozzle_outer_diameter + nozzle_clearance; moveSpeed = 40; speedBottom = getSettingInt("wireframePrintspeedBottom"); speedUp = getSettingInt("wireframePrintspeedUp"); speedDown = getSettingInt("wireframePrintspeedDown"); speedFlat = getSettingInt("wireframePrintspeedFlat"); flat_delay = getSettingInt("wireframeFlatDelay")/100.0; bottom_delay = getSettingInt("wireframeBottomDelay")/100.0; top_delay = getSettingInt("wireframeTopDelay")/100.0; up_dist_half_speed = getSettingInt("wireframeUpDistHalfSpeed"); top_jump_dist = getSettingInt("wireframeTopJump"); fall_down = getSettingInt("wireframeFallDown"); drag_along = getSettingInt("wireframeDragAlong"); strategy = getSettingInt("wireframeStrategy"); // HIGHER_BEND_NO_STRAIGHTEN; // RETRACT_TO_STRAIGHTEN; // MOVE_TO_STRAIGHTEN; // go_back_to_last_top = false; straight_first_when_going_down = getSettingInt("wireframeStraightBeforeDown"); // % roof_fall_down = getSettingInt("wireframeRoofFallDown"); roof_drag_along = getSettingInt("wireframeRoofDragAlong"); roof_outer_delay = getSettingInt("wireframeRoofOuterDelay")/100.0; standard_retraction_config.amount = INT2MM(getSettingInt("retractionAmount")); standard_retraction_config.primeAmount = INT2MM(getSettingInt("retractionPrimeAmount")); standard_retraction_config.speed = getSettingInt("retractionSpeed"); standard_retraction_config.primeSpeed = getSettingInt("retractionPrimeSpeed"); standard_retraction_config.zHop = getSettingInt("retractionZHop"); }